Interchangeable head system — technical comparison

Architecture where only the cutting head is replaced. This page compares the Hanna HR® with the generic family of interchangeable head systems available on the market.

Interchangeable head systems dominate the European modular reaming segment. The head is attached to the body by a proprietary connection (HFS, CFS, BAYO-T, RX, etc.); the body remains in the spindle.

How the Hanna HR® is positioned

The Hanna HR® eliminates two steps that interchangeable head systems still require:

  • No external preset — seat repeatability ≤ 3 µm guarantees direct re-entry.
  • No zero reset — the offset saved in the CNC remains valid after the change.

Metrics under controlled conditions

MetricGeneric interchangeable head familyHanna HR®
Total change time2–5 min with preset≤ 25 s, no preset
Repeatability± 5–10 µm≤ 3 µm
Cost per edgeReference−30%
Performance (parts/h)Reference+10%
ESG (kg WC/100k parts)Reference+90% better

Metrics based on internal benchmarks against the two main leading solutions in the interchangeable head segment (2025 audit).

Perguntas frequentes

Why does this page not cite brands?
Due to editorial policy: we compare technology families, not manufacturers. The choice between brands within the same family is up to the customer.